Repairing Scratched Plastic Visor

Jun 1, 2025·
Jamie Filmore
Jamie Filmore
· 3 min read

Repairing Scratched Plastic Visor

by Jamie Filmore for Crafting Inspirations


A Quick Note Before We Start

A clear visor keeps you safe and lets your costume or ride look its best. If yours is cloudy or full of lines, don’t toss it yet. With a little time and a few simple tools, repairing scratched plastic visor surfaces is totally doable—and you can save money, too. Ready? Let’s go!


Understanding the Problem With Your Visor

Have you pulled out your helmet and thought, “Yikes, what happened here?” Scratches, haze, and dull spots all get in the way of a good view.

• Thin, shiny lines are regular scratches.
• A cloudy film means the visor looks “sanded” in areas.
• Large gouges or flaking can show up on a cheap plastic visor bought off eBay because its outer coating is weak.

Hold the visor under a bright lamp. Tilt it slowly and mark the messed up parts of the visor with painter’s tape. When you know every trouble spot, repairing scratched plastic visor damage becomes much easier.


Step-by-Step Guide to Fixing Scratches on Visors

Gather these supplies first (see Photo 1 for a layout):
• Mild dish soap and warm water
• Two soft microfiber cloths
• Painter’s tape
• Spray bottle of clean water
• 1000-, 2000-, and 3000-grit wet-dry sandpaper
• Plastic polish or headlight-restorer paste

Follow each step, checking the photos or diagrams as you go.

  1. Clean and Mask
    You can’t fix a visor for a helmet if dirt stays on it. Wash with soapy water, rinse, and pat dry. Cover vents, rubber seals, or decals with painter’s tape.

  2. Wet-Sand the Scratches
    Keep the surface and the 1000-grit paper wet. Sand the marked areas in small circles using light pressure. Move up to 2000- and then 3000-grit, wiping away any milky film. Don’t worry if the visor looks “sanded” in areas right now; that means you’re removing the damaged layer.

  3. Polish to Clear
    Put a pea-sized drop of plastic polish on a clean cloth. Buff the sanded spots in straight lines for about two minutes. Wipe clean and repeat until the shine matches the rest of the visor. You’re halfway through repairing scratched plastic visor surfaces and should already see big results.

  4. Rinse, Dry, and Inspect
    Give the visor a final rinse and dry it with the second cloth. Hold it up to light. If a scratch remains, do one more quick pass with 3000-grit paper and polish again. Great job—you just learned how to fix a visor for a helmet like a pro!


Preventing Future Damage to Your Helmet Visor

You’ve spent time repairing scratched plastic visor marks, so let’s keep that crystal-clear finish.

Clean Gently: Carry a mini kit—water spray, a drop of dish soap, and a microfiber cloth. Rinse off grit first, then wipe. Paper towels and shirt sleeves can scratch.
Store Smart: Place the helmet in a soft bag or on a clean shelf, visor side up. Tossing it in a backpack with keys invites trouble and brings back those messed up parts of the visor.
Add a Shield Layer: Clear tear-off films or phone-screen protectors stick on fast and peel off when scratched. Many riders with a cheap plastic visor bought off eBay say these films doubled their visor’s life.


Share Your Shine!

Nice work repairing scratched plastic visor damage! Snap a before-and-after photo and share it with us in the comments or on our social channels. Have more questions? Explore the visor care section of Crafting Inspirations for extra tips, or join our community forums to swap ideas with other makers. Keep crafting, keep creating, and ride—or cosplay—safely with a visor that looks brand-new.